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Created with Pixso. High-Speed 2–50ml Vertical Ultrasonic Vial Washing Machine 3000–6000BPH cGMP Compliant, Low Breakage, WFI & CA 0.22µm Filtration

High-Speed 2–50ml Vertical Ultrasonic Vial Washing Machine 3000–6000BPH cGMP Compliant, Low Breakage, WFI & CA 0.22µm Filtration

モデル番号: LYQCL-40
MOQ: 1
価格: 5,000-50,000 USD/unit
Delivery Time: 60〜120日
支払条件: T/T
詳細情報
起源の場所:
中国 (タイ 入手可能)
証明:
CE, FDA, GMP
機械名:
超音波バイアル洗浄機
アプリケーション範囲:
2 ~ 50 ml ガラスバイアル
出力容量:
3000 ~ 6000 本/時間
断裂率:
0.5%の下
材料と衛生:
SS316L、POM、PU、シリコン製の製品接触部品。完全に cGMP 設計で、死角がなく衛生的です。
プロセスユーティリティ:
圧縮空気、リサイクル水、WFI は 3 ~ 4 bar で動作し、相互汚染を避けるために独立した配管と濾過が行われています。
安全性と人間工学:
完全なアクリル/プレキシガラスの保護、FLP グレードのモーターと配線、緊急停止、作業位置での騒音レベル <75 dB(A)。
構造と設置面積:
本体寸法約30mmのコンパクトな縦型構造。 1945×1834×1350mm
コンプライアンスと文書化:
最新のGMP/cGMP基準に完全に準拠。 DQ/IQ/OQ/SAT/FAT のサポートに加え、完全なバイリンガルのドキュメントとトレーニングを提供します。
力:
17.5kw
パッケージの詳細:
エクスポート標準
供給の能力:
月5~20個
製品説明

High-Speed 2–50ml Vertical Ultrasonic Vial Washing Machine 3000–6000BPH cGMP Compliant, Low Breakage, WFI & CA 0.22µm Filtration

The LYQCL-40 Vertical Ultrasonic Vial Washing Machine is engineered for pharmaceutical manufacturers who demand reliable, validated and efficient vial preparation before sterilization and filling. Designed for 2–50 ml vials and an output of 3000–6000 BPH, it delivers consistent cleaning performance while keeping glass breakage to a minimum thanks to its optimized mesh-belt transfer, spring buffering and PU grippers. Independent spray needles for each medium, dedicated piping and 0.22 µm filtration for both water and compressed air help you meet the latest GMP/cGMP expectations for particle and contamination control.

The machine combines a powerful 800 W ultrasonic system (20–43 kHz) with a carefully designed 6‑station washing cycle using recycled water, WFI and sterile compressed air. Each nozzle follows and enters the vial neck, ensuring thorough internal and external rinsing without dead corners, while separate circuits for recycled water and WFI eliminate cross-contamination risk. Integrated heating and temperature control in the water tank enhance ultrasonic cleaning efficiency and allow you to fine‑tune the process for different products and contamination levels.

Technical Specifications

Item Specification
Model LYQCL-40 Vertical Ultrasonic Vial Washing Machine
Vial Volume Range 2–50 ml glass vials
Output Capacity Approx. 3000–6000 bottles/hour
Ultrasonic Power 800 W
Ultrasonic Frequency 20–43 kHz (adjustable per vial size)
Washing Stations 6 stations: RW & WFI washing + sterile CA blowing
Filters 0.22 µm on RW, WFI and compressed air
Working Pressures CA: 3–5 bar; Recycled Water: 3–5 bar; WFI: 3–5 bar
Bottle Damage Rate less than 0.5%(whole batch)

High-Speed 2–50ml Vertical Ultrasonic Vial Washing Machine 3000–6000BPH cGMP Compliant, Low Breakage, WFI & CA 0.22µm Filtration 0

High-Speed 2–50ml Vertical Ultrasonic Vial Washing Machine 3000–6000BPH cGMP Compliant, Low Breakage, WFI & CA 0.22µm Filtration 1

 

From an operator’s perspective, the vertical structure and transparent guarding provide clear visibility and safe access. The Siemens PLC with 10" touch-screen HMI offers recipe-based operation, parameter presetting for different vial sizes, real-time pressure and temperature display, as well as automatic alarms and event logging. When connected in line with a depyrogenation tunnel and filling machine, the washer supports interlocking and automatic stop on downstream fault or bottle jam, keeping the whole line running smoothly.

All product-contact components are made from SS316L, pharmaceutical-grade plastics and elastomers, resisting 70% IPA, hot water at 100 °C and purified water cleaning. The machine is supplied with a complete validation and documentation package, including DQ/IQ/OQ protocols, FAT/SAT support, manuals, drawings and material and calibration certificates, helping your team shorten qualification time and reach commercial production faster.